Polyurethane Enameled Copper Clad Aluminum Wire Class180

Polyurethane Enameled Copper Clad Aluminum Wire Class180 Featured Image
  • Polyurethane Enameled Copper Clad Aluminum Wire Class180

Short Description:

Enameled Copper Clad Aluminum wire is a new electromagnetic wire taking copper clad aluminum as inner conductor material, with characteristics between copper and aluminum Polyurethane enameled wire offers outstanding processability, great electrical performance, and may be directly soldered.  After the bare wires are annealed soften, then through many times paint, and bake to the finished product. It may be easily colored matched and is resistant to aging at high temperatures and softening at 240 °C. Electrical appliances, communication devices, relays, miniature motors, miniature transformers, and other coils may all be directly welded with it.


  • Diameter: 0.10-1.1mm
  • Capacity: 500tons/m
  • Standard: SJ / T11223-2000 GB / T6109.1~11-2008

    • Product Detail

    Feature

    Application

    Process Flow

    Packaging

    Product Tags

    Product Type

    Product Type UEW/180
    General Description 180Grade Straight Welded Polyurethane
    IEC Guideline IEC 60317-51,IEC 60317-20
    Temperature Index (°C ) 180
    Solderability 390℃/3s Solderable
    NEMA Guideline MW 82, MW79, MW75
    UL-Approval YES
    Diameters Available 0.08mm-1.15mm
    Softening Breakdown Temperature(°C) 230
    Thermal Shock Temperature(°C) 200

    Enameled Copper Clad Aluminum Wire Specification

    Nominal diameter(mm) Conductor tolerance(mm) G1 G2 Minimum breakdown voltage(V) Minimum elongation
    (%)
    Minimum film thickness Complete Maximum outer diameter(mm) Minimum film thickness Complete Maximum outer diameter(mm) G1
    0.1 0.003 0.005 0.115 0.009 0.124 1200 11
    0.12 0.003 0.006 0.137 0.01 0.146 1600 11
    0.15 0.003 0.0065 0.17 0.0115 0.181 1800 15
    0.17 0.003 0.007 0.193 0.0125 0.204 1800 15
    0.19 0.003 0.008 0.215 0.0135 0.227 1900 15
    0.2 0.003 0.008 0.225 0.0135 0.238 2000 15
    0.21 0.003 0.008 0.237 0.014 0.25 2000 15
    0.23 0.003 0.009 0.257 0.016 0.271 2100 15
    0.25 0.004 0.009 0.28 0.016 0.296 2300 15
    0.27 0.004 0.009 0.3 0.0165 0.318 2300 15
    0.28 0.004 0.009 0.31 0.0165 0.328 2400 15
    0.3 0.004 0.01 0.332 0.0175 0.35 2400 16
    0.32 0.004 0.01 0.355 0.0185 0.371 2400 16
    0.33 0.004 0.01 0.365 0.019 0.381 2500 16
    0.35 0.004 0.01 0.385 0.019 0.401 2600 16
    0.37 0.004 0.011 0.407 0.02 0.425 2600 17
    0.38 0.004 0.011 0.417 0.02 0.435 2700 17
    0.4 0.005 0.0115 0.437 0.02 0.455 2800 17
    0.45 0.005 0.0115 0.488 0.021 0.507 2800 17
    0.5 0.005 0.0125 0.54 0.0225 0.559 3000 19
    0.55 0.005 0.0125 0.59 0.0235 0.617 3000 19
    0.57 0.005 0.013 0.61 0.024 0.637 3000 19
    0.6 0.006 0.0135 0.642 0.025 0.669 3100 20
    0.65 0.006 0.014 0.692 0.0265 0.723 3100 20
    0.7 0.007 0.015 0.745 0.0265 0.775 3100 20
    0.75 0.007 0.015 0.796 0.028 0.829 3100 20
    0.8 0.008 0.015 0.849 0.03 0.881 3200 20
    0.85 0.008 0.016 0.902 0.03 0.933 3200 20
    0.9 0.009 0.016 0.954 0.03 0.985 3300 20
    0.95 0.009 0.017 1.006 0.0315 1.037 3400 20
    1 0.01 0.0175 1.06 0.0315 1.094 3500 20
    1.05 0.01 0.0175 1.111 0.032 1.145 3500 20
    1.1 0.01 0.0175 1.162 0.0325 1.196 3500 20
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    • 1. Good electrical conductivity, the same as copper wire at high frequencies above 5MHZ.
    2. Save copper materials and reduce costs. The density of copper clad aluminum wire is smaller than that of pure copper wire, and its length is 2.5 times that of pure copper wire of the same weight.
    3. Softening breakdown temperature is higher than UEW/155; straight soldering temperature is 390 °C; easy to dye; low dielectric loss at high frequency; no salt water pinhole

    Product Type General Description Characteristics
    UEW/180 180Grade Straight Welded Polyurethane Softening breakdown temperature is higher than UEW/155; straight soldering temperature is 390 °C; easy to dye; low dielectric loss at high frequency; no salt water pinhole

     

    usage usage usage

    Coils in Induction Cooker Chassis
    Washing machine motor winding
    Rotor coil

    usage

    Voice Coil in Loudspeakers

     

    1.Relays, micro-motors, small transformers, ignition coils, water stop valves, magnetic heads, coils for communication equipment.
    2.Transformer winding in induction cooker. It can reduce products weight.
    3.Induction cooker chassis. It can reduce production cost.
    4.Sodium lamp ballast. It can reduce product weight.
    5.Various windings of aerospace instruments. It can reduce product weight.
    6.Coils in Induction Cooker Chassis, Ring Transformer coils in High Fidelity Audio Equipment.

    Process-Flow

    Bobbin Option

    detail
    Spool Type d1 [mm] d4 [mm] I1 [mm] I2 [mm] d14 [mm] Spool weight [g] nom. net wire weight [kg] recommended for wire sizes [mm] spools per box
    Enameled Copper Wire Enameled Aluminum Wire Enameled CCA Wire
    10%CCA 30%CCA 40%CCA 50%CCA
    PT-4 124 22 200 170 140 0.23 6 2 2.5 3 3.2 3.5 0.04~0.19 4
    PT-10 160 22 230 200 180 0.45 15 4.5 5 6 6.5 7.5 0.20~0.29 2/4
    PT-15 180 22 230 200 200 0.54 20 6.5 7 8 8.5 9 0.30~0.62 1/2
    PT-25 215 32 280 250 230 0.75 28 10 11 13 14 15 0.65~4.00 1
    PT-60 270 32 406 350 300 2.05 80 24 24 28 32 35 0.65~4.00 1

    Packing

    detail
    detail

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