Polyurethane Enameled Copper Clad Aluminum Wire Class155

Polyurethane Enameled Copper Clad Aluminum Wire Class155 Featured Image
  • Polyurethane Enameled Copper Clad Aluminum Wire Class155

Short Description:

Copper clad aluminum enameled wire is a new type of electromagnetic wire using copper clad aluminum material as the inner conductor. Its characteristics are between copper and aluminum. It combines the excellent conductivity of copper and the advantages of light weight of aluminum, which can greatly reduce the cost of electrical windings. The surface is entirely pure copper, and overcomes the shortcomings of aluminum that are easy to oxidize, corrode, and difficult to weld. High frequency coaxial applications, such RF antennas and cable television distribution cables, high quality coils, like the voice coils in headphones or portable loudspeakers, and power cables are some of these uses.


  • Diameter: 0.10-1.1mm
  • Capacity: 500tons/m
  • Standard: SJ / T11223-2000 GB / T6109.1~11-2008

    • Product Detail

    Feature

    Application

    Process Flow

    Packaging

    Product Tags

    Product Type

    Product Type UEW/155
    General Description 155Grade Solderability Polyurethane
    IEC Guideline IEC 60317-20, IEC 60317-4
    Temperature Index (°C ) 155
    Solderability 380℃/2s Solderable
    NEMA Guideline MW 75C
    UL-Approval YES
    Diameters Available 0.08mm-1.15mm
    Softening Breakdown Temperature(°C) 200
    Thermal Shock Temperature(°C) 175

    Enameled Copper Clad Aluminum Wire Specification

    Nominal diameter(mm) Conductor tolerance(mm) G1 G2 Minimum breakdown voltage(V) Minimum elongation
    (%)
    Minimum film thickness Complete Maximum outer diameter(mm) Minimum film thickness Complete Maximum outer diameter(mm) G1
    0.1 0.003 0.005 0.115 0.009 0.124 1200 11
    0.12 0.003 0.006 0.137 0.01 0.146 1600 11
    0.15 0.003 0.0065 0.17 0.0115 0.181 1800 15
    0.17 0.003 0.007 0.193 0.0125 0.204 1800 15
    0.19 0.003 0.008 0.215 0.0135 0.227 1900 15
    0.2 0.003 0.008 0.225 0.0135 0.238 2000 15
    0.21 0.003 0.008 0.237 0.014 0.25 2000 15
    0.23 0.003 0.009 0.257 0.016 0.271 2100 15
    0.25 0.004 0.009 0.28 0.016 0.296 2300 15
    0.27 0.004 0.009 0.3 0.0165 0.318 2300 15
    0.28 0.004 0.009 0.31 0.0165 0.328 2400 15
    0.3 0.004 0.01 0.332 0.0175 0.35 2400 16
    0.32 0.004 0.01 0.355 0.0185 0.371 2400 16
    0.33 0.004 0.01 0.365 0.019 0.381 2500 16
    0.35 0.004 0.01 0.385 0.019 0.401 2600 16
    0.37 0.004 0.011 0.407 0.02 0.425 2600 17
    0.38 0.004 0.011 0.417 0.02 0.435 2700 17
    0.4 0.005 0.0115 0.437 0.02 0.455 2800 17
    0.45 0.005 0.0115 0.488 0.021 0.507 2800 17
    0.5 0.005 0.0125 0.54 0.0225 0.559 3000 19
    0.55 0.005 0.0125 0.59 0.0235 0.617 3000 19
    0.57 0.005 0.013 0.61 0.024 0.637 3000 19
    0.6 0.006 0.0135 0.642 0.025 0.669 3100 20
    0.65 0.006 0.014 0.692 0.0265 0.723 3100 20
    0.7 0.007 0.015 0.745 0.0265 0.775 3100 20
    0.75 0.007 0.015 0.796 0.028 0.829 3100 20
    0.8 0.008 0.015 0.849 0.03 0.881 3200 20
    0.85 0.008 0.016 0.902 0.03 0.933 3200 20
    0.9 0.009 0.016 0.954 0.03 0.985 3300 20
    0.95 0.009 0.017 1.006 0.0315 1.037 3400 20
    1 0.01 0.0175 1.06 0.0315 1.094 3500 20
    1.05 0.01 0.0175 1.111 0.032 1.145 3500 20
    1.1 0.01 0.0175 1.162 0.0325 1.196 3500 20
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    • 1.Easy to dye, direct solder, low dielectric loss at high frequencies; Easy to stain, good high-frequency performance, and high efficiency due to direct welding without removing paint
    2. ECCA wire, which has good soldering performance, is currently extensively used in a variety of electronic coils, transformers, inductors, rectifiers, and all sorts of big and small motors in order to reduce manufacturing costs.
    3. Its low density allows for the weight of the unit product to be reduced by at least 40% of the copper wire, which may significantly reduce the cost of raw materials.

    Product Type General Description Characteristics
    UEW/155 155Grade Solderability Polyurethane Low dielectric loss, easy to dye, high coating rate, and straight solderability.

     

    usage usage

    Micro Motors
    High-frequency transformers

     

    1.High-frequency and standard transformer.
    2.Electromagnetic coil inductance.
    3. A variety of micromotors, compressors, and other motors with stringent environmental criteria, such as domestic motors.
    4.Special electromagnetic cables for optical drives and audio coils.
    5.Magnetic wire for a display coil of deflection.
    6.Magnetic wire for a coil degaussing.
    7.Various windings of aerospace instruments. It can reduce product weight.

    Process-Flow

    Bobbin Option

    detail
    Spool Type d1 [mm] d4 [mm] I1 [mm] I2 [mm] d14 [mm] Spool weight [g] nom. net wire weight [kg] recommended for wire sizes [mm] spools per box
    Enameled Copper Wire Enameled Aluminum Wire Enameled CCA Wire
    10%CCA 30%CCA 40%CCA 50%CCA
    PT-4 124 22 200 170 140 0.23 6 2 2.5 3 3.2 3.5 0.04~0.19 4
    PT-10 160 22 230 200 180 0.45 15 4.5 5 6 6.5 7.5 0.20~0.29 2/4
    PT-15 180 22 230 200 200 0.54 20 6.5 7 8 8.5 9 0.30~0.62 1/2
    PT-25 215 32 280 250 230 0.75 28 10 11 13 14 15 0.65~4.00 1
    PT-60 270 32 406 350 300 2.05 80 24 24 28 32 35 0.65~4.00 1

    Packing

    detail
    detail

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