Polyesterimide Enameled Copper Clad Aluminum Wire

Polyesterimide Enameled Copper Clad Aluminum Wire Featured Image
  • Polyesterimide Enameled Copper Clad Aluminum Wire

Short Description:

Enameled Aluminum Wire is a main variety of the winding wire, composed by Aluminum conductor and insulating layer. After the bare wires are annealed soften, then through many times paint, and bake to the finished product. Enameled Aluminum wire is a main material for the electrical machine, electrical appliance, household applicance, ect.However, it is not easy to produce products that meet both standard requirements and customer requirements. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, various types of enameled wire have different quality characteristics, but they all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties.


  • Diameter: 0.10-1.1mm
  • Capacity: 500tons/m
  • Standard: SJ / T11223-2000 GB / T6109.1~11-2008

    • Product Detail

    Feature

    Application

    Process Flow

    Packaging

    Product Tags

    Product Type

    Product Type EIW/180
    General Description 180Grade Polyester Imine
    IEC Guideline IEC 60317-23, IEC 60317-3, IEC 60317-8
    Temperature Index (°C ) 180
    Solderability Not weldable
    NEMA Guideline MW 77, MW 5, MW 26
    UL-Approval YES
    Diameters Available 0.08mm-1.15mm
    Softening Breakdown Temperature(°C) 300
    Thermal Shock Temperature(°C) 200

    Enameled Copper Clad Aluminum Wire Specification

    Nominal diameter(mm) Conductor tolerance(mm) G1 G2 Minimum breakdown voltage(V) Minimum elongation
    (%)
    Minimum film thickness Complete Maximum outer diameter(mm) Minimum film thickness Complete Maximum outer diameter(mm) G1
    0.1 0.003 0.005 0.115 0.009 0.124 1200 11
    0.12 0.003 0.006 0.137 0.01 0.146 1600 11
    0.15 0.003 0.0065 0.17 0.0115 0.181 1800 15
    0.17 0.003 0.007 0.193 0.0125 0.204 1800 15
    0.19 0.003 0.008 0.215 0.0135 0.227 1900 15
    0.2 0.003 0.008 0.225 0.0135 0.238 2000 15
    0.21 0.003 0.008 0.237 0.014 0.25 2000 15
    0.23 0.003 0.009 0.257 0.016 0.271 2100 15
    0.25 0.004 0.009 0.28 0.016 0.296 2300 15
    0.27 0.004 0.009 0.3 0.0165 0.318 2300 15
    0.28 0.004 0.009 0.31 0.0165 0.328 2400 15
    0.3 0.004 0.01 0.332 0.0175 0.35 2400 16
    0.32 0.004 0.01 0.355 0.0185 0.371 2400 16
    0.33 0.004 0.01 0.365 0.019 0.381 2500 16
    0.35 0.004 0.01 0.385 0.019 0.401 2600 16
    0.37 0.004 0.011 0.407 0.02 0.425 2600 17
    0.38 0.004 0.011 0.417 0.02 0.435 2700 17
    0.4 0.005 0.0115 0.437 0.02 0.455 2800 17
    0.45 0.005 0.0115 0.488 0.021 0.507 2800 17
    0.5 0.005 0.0125 0.54 0.0225 0.559 3000 19
    0.55 0.005 0.0125 0.59 0.0235 0.617 3000 19
    0.57 0.005 0.013 0.61 0.024 0.637 3000 19
    0.6 0.006 0.0135 0.642 0.025 0.669 3100 20
    0.65 0.006 0.014 0.692 0.0265 0.723 3100 20
    0.7 0.007 0.015 0.745 0.0265 0.775 3100 20
    0.75 0.007 0.015 0.796 0.028 0.829 3100 20
    0.8 0.008 0.015 0.849 0.03 0.881 3200 20
    0.85 0.008 0.016 0.902 0.03 0.933 3200 20
    0.9 0.009 0.016 0.954 0.03 0.985 3300 20
    0.95 0.009 0.017 1.006 0.0315 1.037 3400 20
    1 0.01 0.0175 1.06 0.0315 1.094 3500 20
    1.05 0.01 0.0175 1.111 0.032 1.145 3500 20
    1.1 0.01 0.0175 1.162 0.0325 1.196 3500 20
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    • 1.DC resistivity
    CCA wire has a DC resistivity that is around 1.45 times greater than copper wire’s, yet it is only about half as heavy.
    2.Excellent solderability
    As CCA wire is covered in a layer of concentric copper, it may be soldered just like copper wire and doesn’t require any extra care.
    3. Small size
    CCA wire’s density, which is 1/3 that of copper wire of the same diameter, makes it a highly effective weight-reduction tool for cables and coils.

    Product Type General Description Characteristics
    EIW/180 180Grade Polyester Imine High heat resistance; excellent chemical resistance, high heat shock, high softening breakdown

    usage usage

    Micro Motors
    High-frequency transformers

     

     

    1.Oil-immersed transformer, small motor, high-power motor, high-temperature transformer, heat-resistant component.
    2.High-frequency transformers, general transformers.
    3.Motor, household motors, micro motors, compressor.
    4.Induction coils.

    Process-Flow

    Bobbin Option

    detail
    Spool Type d1 [mm] d4 [mm] I1 [mm] I2 [mm] d14 [mm] Spool weight [g] nom. net wire weight [kg] recommended for wire sizes [mm] spools per box
    Enameled Copper Wire Enameled Aluminum Wire Enameled CCA Wire
    10%CCA 30%CCA 40%CCA 50%CCA
    PT-4 124 22 200 170 140 0.23 6 2 2.5 3 3.2 3.5 0.04~0.19 4
    PT-10 160 22 230 200 180 0.45 15 4.5 5 6 6.5 7.5 0.20~0.29 2/4
    PT-15 180 22 230 200 200 0.54 20 6.5 7 8 8.5 9 0.30~0.62 1/2
    PT-25 215 32 280 250 230 0.75 28 10 11 13 14 15 0.65~4.00 1
    PT-60 270 32 406 350 300 2.05 80 24 24 28 32 35 0.65~4.00 1

    Packing

    detail
    detail

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