Polyester Enameled Copper Clad Aluminum Wire Class155

Short Description:

Enameled Copper Clad Aluminum wire has many insulating layers on top of a conductor made of bare round copper. Polyester, modified polyester, polyester-imide, and other materials are possible for the multi-layer insulating layers. One type of enameled wire that has a good heat resistance is enameled copper clad aluminum wirethat is enameled. Its temperature range can be between 130°C and 220°C.
The most often utilized conductor material is copper, which has great conductivity and excellent windability.
A broad range of conductor materials are available for specialized applications, including copper alloys with unique properties like increased mechanical strength or bending performance.


  • Diameter: 0.10-1.1mm
  • Capacity: 500tons/m
  • Standard: SJ / T11223-2000 GB / T6109.1~11-2008
  • Product Detail

    Feature

    Application

    Process Flow

    Packaging

    Product Tags

    Product Type

    Product Type PEW/155
    General Description 155Grade  Modified Polyester
    IEC Guideline IEC60317-3
    Temperature Index (°C ) 155
    Solderability Not weldable
    NEMA Guideline NEMA MW 5-C
    UL-Approval YES
    Diameters Available 0.08mm-1.15mm
    Softening Breakdown Temperature(°C) 270
    Thermal Shock Temperature(°C) 175

    Enameled Copper Clad Aluminum Wire Specification

    Nominal diameter(mm) Conductor tolerance(mm) G1 G2 Minimum breakdown voltage(V) Minimum elongation
    (%)
    Minimum film thickness Complete Maximum outer diameter(mm) Minimum film thickness Complete Maximum outer diameter(mm) G1
    0.1 0.003 0.005 0.115 0.009 0.124 1200 11
    0.12 0.003 0.006 0.137 0.01 0.146 1600 11
    0.15 0.003 0.0065 0.17 0.0115 0.181 1800 15
    0.17 0.003 0.007 0.193 0.0125 0.204 1800 15
    0.19 0.003 0.008 0.215 0.0135 0.227 1900 15
    0.2 0.003 0.008 0.225 0.0135 0.238 2000 15
    0.21 0.003 0.008 0.237 0.014 0.25 2000 15
    0.23 0.003 0.009 0.257 0.016 0.271 2100 15
    0.25 0.004 0.009 0.28 0.016 0.296 2300 15
    0.27 0.004 0.009 0.3 0.0165 0.318 2300 15
    0.28 0.004 0.009 0.31 0.0165 0.328 2400 15
    0.3 0.004 0.01 0.332 0.0175 0.35 2400 16
    0.32 0.004 0.01 0.355 0.0185 0.371 2400 16
    0.33 0.004 0.01 0.365 0.019 0.381 2500 16
    0.35 0.004 0.01 0.385 0.019 0.401 2600 16
    0.37 0.004 0.011 0.407 0.02 0.425 2600 17
    0.38 0.004 0.011 0.417 0.02 0.435 2700 17
    0.4 0.005 0.0115 0.437 0.02 0.455 2800 17
    0.45 0.005 0.0115 0.488 0.021 0.507 2800 17
    0.5 0.005 0.0125 0.54 0.0225 0.559 3000 19
    0.55 0.005 0.0125 0.59 0.0235 0.617 3000 19
    0.57 0.005 0.013 0.61 0.024 0.637 3000 19
    0.6 0.006 0.0135 0.642 0.025 0.669 3100 20
    0.65 0.006 0.014 0.692 0.0265 0.723 3100 20
    0.7 0.007 0.015 0.745 0.0265 0.775 3100 20
    0.75 0.007 0.015 0.796 0.028 0.829 3100 20
    0.8 0.008 0.015 0.849 0.03 0.881 3200 20
    0.85 0.008 0.016 0.902 0.03 0.933 3200 20
    0.9 0.009 0.016 0.954 0.03 0.985 3300 20
    0.95 0.009 0.017 1.006 0.0315 1.037 3400 20
    1 0.01 0.0175 1.06 0.0315 1.094 3500 20
    1.05 0.01 0.0175 1.111 0.032 1.145 3500 20
    1.1 0.01 0.0175 1.162 0.0325 1.196 3500 20

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  • Advantages of copper-clad aluminium over pure copper
    1.Economical
    Copper-clad aluminium conductors are sold by weight, as are pure copper conductors, which are more expensive than pure copper conductors of the same weight. However, copper-clad aluminium conductors of the same weight are much longer than pure copper conductors, and cables are calculated on a length basis. For the same weight, the copper-clad aluminium wire is 2.5 times longer than the copper wire, and the price is only a few hundred dollars more per tonne. When combined, copper-clad aluminium has an advantage. As the copper-clad aluminium cable is lighter, the cost of transporting and installing the cable is reduced, which will bring some convenience to the construction.
    2.Ease of maintenance
    The use of copper-clad aluminium reduces network failures. Due to the large difference in thermal expansion coefficients between the copper inner conductor and the aluminium outer conductor, in the hot summer months, the aluminium outer conductor stretches more and the copper inner conductor retracts relatively, so that it does not fully contact the flexible contacts in the F-heads; in the cold winter months, the aluminium outer conductor shrinks more and the shielding layer falls off. When the coaxial cable adopts the copper-clad aluminium inner conductor, the difference between its thermal expansion coefficient and that of the aluminium outer conductor is smaller, and when the temperature changes, the failure of cable core extraction is greatly reduced, which improves the transmission quality of the network.

     

    usage usage usage

    Coils in Induction Cooker Chassis
    Washing machine motor winding
    Rotor coil

    usage

    Voice Coil in Loudspeakers

     

    1.High frequency transformers, common transformers;
    2.Inductors, electromagnetic coils;
    3.Motors, including household motors, various micro-motors and motors with high environmental requirements such as compressors;
    4.Electromagnetic wires for audio coils, optical drives;
    5.Electromagnetic wire for display deflection coils;
    6. Electromagnetic wire for demagnetizing coils;

    Process-Flow

    Bobbin Option

    detail
    Spool Type d1 [mm] d4 [mm] I1 [mm] I2 [mm] d14 [mm] Spool weight [g] nom. net wire weight [kg] recommended for wire sizes [mm] spools per box
    Enameled Copper Wire Enameled Aluminum Wire Enameled CCA Wire
    10%CCA 30%CCA 40%CCA 50%CCA
    PT-4 124 22 200 170 140 0.23 6 2 2.5 3 3.2 3.5 0.04~0.19 4
    PT-10 160 22 230 200 180 0.45 15 4.5 5 6 6.5 7.5 0.20~0.29 2/4
    PT-15 180 22 230 200 200 0.54 20 6.5 7 8 8.5 9 0.30~0.62 1/2
    PT-25 215 32 280 250 230 0.75 28 10 11 13 14 15 0.65~4.00 1
    PT-60 270 32 406 350 300 2.05 80 24 24 28 32 35 0.65~4.00 1

     

    Packing

    detail
    detail

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