Polyurethane Enameled Copper Clad Aluminum Wire Class130

Polyurethane Enameled Copper Clad Aluminum Wire Class130 Featured Image
  • Polyurethane Enameled Copper Clad Aluminum Wire Class130

Short Description:

Enameled Copper Clad Aluminum wire is a new electromagnetic wire taking copper clad aluminum as inner conductor material, with characteristics between copper and aluminum. It combines excellent conductivity of copper and light weight of aluminum. These applications include high-quality coils, such as the voice coils in headphones or portable loudspeakers; high frequency coaxial applications, such as RF antennas and cable television distribution cables; and power cables.


  • Diameter: 0.10-1.1mm
  • Capacity: 500tons/m
  • Standard: SJ / T11223-2000 GB / T6109.1~11-2008

    • Product Detail

    Feature

    Application

    Process Flow

    Packaging

    Product Tags

    Product Type

    Product Type UEW/130
    General Description 155Grade Solderability Polyurethane
    IEC Guideline IEC 60317-20, IEC 60317-4
    Temperature Index (°C ) 155
    Solderability 380℃/2s Solderable
    NEMA Guideline MW 75C
    UL-Approval YES
    Diameters Available 0.08mm-1.15mm
    Softening Breakdown Temperature(°C) 200
    Thermal Shock Temperature(°C) 175

    Enameled Copper Clad Aluminum Wire Specification

    Nominal diameter(mm) Conductor tolerance(mm) G1 G2 Minimum breakdown voltage(V) Minimum elongation
    (%)
    Minimum film thickness Complete Maximum outer diameter(mm) Minimum film thickness Complete Maximum outer diameter(mm) G1
    0.1 0.003 0.005 0.115 0.009 0.124 1200 11
    0.12 0.003 0.006 0.137 0.01 0.146 1600 11
    0.15 0.003 0.0065 0.17 0.0115 0.181 1800 15
    0.17 0.003 0.007 0.193 0.0125 0.204 1800 15
    0.19 0.003 0.008 0.215 0.0135 0.227 1900 15
    0.2 0.003 0.008 0.225 0.0135 0.238 2000 15
    0.21 0.003 0.008 0.237 0.014 0.25 2000 15
    0.23 0.003 0.009 0.257 0.016 0.271 2100 15
    0.25 0.004 0.009 0.28 0.016 0.296 2300 15
    0.27 0.004 0.009 0.3 0.0165 0.318 2300 15
    0.28 0.004 0.009 0.31 0.0165 0.328 2400 15
    0.3 0.004 0.01 0.332 0.0175 0.35 2400 16
    0.32 0.004 0.01 0.355 0.0185 0.371 2400 16
    0.33 0.004 0.01 0.365 0.019 0.381 2500 16
    0.35 0.004 0.01 0.385 0.019 0.401 2600 16
    0.37 0.004 0.011 0.407 0.02 0.425 2600 17
    0.38 0.004 0.011 0.417 0.02 0.435 2700 17
    0.4 0.005 0.0115 0.437 0.02 0.455 2800 17
    0.45 0.005 0.0115 0.488 0.021 0.507 2800 17
    0.5 0.005 0.0125 0.54 0.0225 0.559 3000 19
    0.55 0.005 0.0125 0.59 0.0235 0.617 3000 19
    0.57 0.005 0.013 0.61 0.024 0.637 3000 19
    0.6 0.006 0.0135 0.642 0.025 0.669 3100 20
    0.65 0.006 0.014 0.692 0.0265 0.723 3100 20
    0.7 0.007 0.015 0.745 0.0265 0.775 3100 20
    0.75 0.007 0.015 0.796 0.028 0.829 3100 20
    0.8 0.008 0.015 0.849 0.03 0.881 3200 20
    0.85 0.008 0.016 0.902 0.03 0.933 3200 20
    0.9 0.009 0.016 0.954 0.03 0.985 3300 20
    0.95 0.009 0.017 1.006 0.0315 1.037 3400 20
    1 0.01 0.0175 1.06 0.0315 1.094 3500 20
    1.05 0.01 0.0175 1.111 0.032 1.145 3500 20
    1.1 0.01 0.0175 1.162 0.0325 1.196 3500 20
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    • 1.As envelope alternatives of pure enameled copper wire, it has good performance of high frequency transmission, originally it was applied in various types of high-frequency electromagnetic induction coil;
    2. Now in order to save more production cost, ECCA wire has been widely used in various types of electronic coils, transformers, inductors, rectifiers, and all kinds of large and small motors, and has excellent soldering performance.
    3.Its density is low, the weight of the unit product can at least save 40% of the copper wire, it can save a lot of cost of production material.

    Product Type General Description Characteristics
    UEW/130 155Grade Solderability Polyurethane Softening breakdown temperature is higher than UEW/130; easy to dye; low dielectric loss at high frequency; no salt water pinhole

    usage usage

    Sodium Lamp Ballast
    Ignition Coils

     

     

    1.Relays, micro-motors, small transformers, ignition coils, water stop valves, magnetic heads, coils for communication equipment.
    2.Transformer winding in induction cooker. It can reduce products weight.
    3. Induction cooker chassis. It can reduce production cost.
    4. Sodium lamp ballast. It can reduce product weight.
    5.Various windings of aerospace instruments. It can reduce product weight.

    Process-Flow

    Bobbin Option

    detail
    Spool Type d1 [mm] d4 [mm] I1 [mm] I2 [mm] d14 [mm] Spool weight [g] nom. net wire weight [kg] recommended for wire sizes [mm] spools per box
    Enameled Copper Wire Enameled Aluminum Wire Enameled CCA Wire
    10%CCA 30%CCA 40%CCA 50%CCA
    PT-4 124 22 200 170 140 0.23 6 2 2.5 3 3.2 3.5 0.04~0.19 4
    PT-10 160 22 230 200 180 0.45 15 4.5 5 6 6.5 7.5 0.20~0.29 2/4
    PT-15 180 22 230 200 200 0.54 20 6.5 7 8 8.5 9 0.30~0.62 1/2
    PT-25 215 32 280 250 230 0.75 28 10 11 13 14 15 0.65~4.00 1
    PT-60 270 32 406 350 300 2.05 80 24 24 28 32 35 0.65~4.00 1

    Packing

    detail
    detail

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